Puff Embroidery

Puff Embroidered emblems add a 3D enhancement to standard designs. Using a special embroidery technique and a foam underlining, these emblems add depth, dimension and texture to hats, bags and more.

Minimum Size 1.0” x 1.75” (2.5cm x 4.4cm)
Maximum Size 13.0” x 17.5” (33.0cm x 44.5cm)

Simple shapes only.

Download Specsheet

Fabric – Variety of Fabrics

Thread – Variety of Threads

Production Time
Will ship in 10-12 Business Days
Artwork Tip:

Accepted Graphic File Types: .cdr, .ai, .eps, .pdf, .jpg, .png, .psd

Accepted Embroidery File Types: .dst, .emb, .pxf, .tbf, .dsb, .exp

Available Backings
PennBond® (Heat Seal)
  • Can withstand industrial laundering
Low Melt (Heat Seal)
  • Quick and easy to apply
  • Ideal for thin fabrics and home laundering
Velcro (Hook and/or Loop)
  • Removable for home laundering, can be sewn on. We offer hook, loop or both hook & loop.
Pressure Sensitive (Stick-On)
  • Removable and Reusable
  • Perfect for special events or promotions
Available Borders
Merrowed Border
  • Separately stitched overlock edge
  • Commonly used on squares, circles, triangles, rectangles, and ovals
  • Protective Edge to keep edges from fraying
  • Your choice of thread color
Stitched Border
  • Can be used with any shape, no matter how intricate
  • Custom fit to your design

  • Home Laundry

  • Fashion forward and ideal for a unique hat addition.
  • A foam underlining raises the embellishment
  • 3D effect
  • Adds dimension to your logo.
Minimum Quantity 25 pieces
Customer Support

Order Puff Embroidery Emblems by emailing or calling our Customer Support team at 800-793-7366. You can also order by contacting us via our Contact Page.